Solution
Solution
3D Vision Solutions for the Automotive Industry

1、 Overview of the Plan

Jingwan Technology's 3D vision solution for the automotive industry, with GSS series 3D industrial cameras as the core hardware, combined with RobotPilot's codeless visual guidance software and VC visual controller, provides a full process automation solution for 3D visual guidance of loading and unloading, stamping parts packing, welding and loading, parts grabbing, basket/basket unstacking, tire unstacking, and electric drive housing positioning for automotive OEMs, automotive parts factories, and auto parts factories. The application scenarios cover stamping workshops, welding workshops, final assembly workshops, component processing lines, and automotive parts post-processing production lines. It can stably cope with harsh working conditions such as workpiece reflection, complex structure, large size deviation, position deviation, and compact space, achieving high-precision positioning, high cycle operation, high flexibility adaptation, fully replacing manual labor, and improving the automation level of automobile manufacturing.

2、 3 core advantages

1. Ultra high precision positioning, with a maximum stable grasping and positioning accuracy of up to * * ± 0.5mm * * for complex workpieces, suitable for reflective, thin-walled, black, and complex structural components. The point cloud imaging is complete, and there is no deviation, collision, or damage during grasping.

2. High cycle strong adaptation, flexible co linear visual rhythm of multiple vehicle models can reach up to 2 seconds, quickly compatible with multiple categories of workpieces, supporting inclined erection, arm mounted installation, and one to two layout, meeting the requirements of compact space and efficient production lines.

3. No code, easy to deploy, stable implementation in all scenarios, RobotPilot visual construction, no programming required; Support empty tray detection, stack shape correction, symmetrical part recognition, continuous grabbing and running, suitable for the entire process of automobile manufacturing.

3、 Core hardware

·GSS-1500 3D camera: large field of view, high precision, suitable for stamping parts, welding parts, large material basket disassembly and stacking

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·GSS-1200 3D Camera: High precision, fast beat, compatible with planetary carriers, gears, stators, and gearbox housings

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·GSS-400 3D camera: arm mounted installation, small size, compatible module, electric drive housing, small item packaging

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·VC Visual Controller: Industrial grade high-performance, stable processing of complex point clouds

·RobotPilot vision software: no code, visualization, fast deployment

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4、 Installation and Architecture

·Support fixed Eye to hand, arm mounted Eye in hand, and inclined installation

·3D vision → robot → PLC full link communication, I/O and TCP/IP dual compatibility

·Support efficient palletizing/loading with one to one and one to two options

 

5、 Typical application scenarios

OEM application

·Stamping parts tail line packing

·Workpiece loading in welding workshop

·Loading of gearbox housing/planetary carrier/gear/stator

·Basket/material basket disassembly and grabbing

·Tire/wheel hub tire disassembly and assembly

Application of Auto Parts Factory/Parts Factory

·Loading of brake disc and electric drive housing

·Module/Wheel Cover Material Packing

·Positioning and grasping of thin-walled and complex structural components

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6、 Material adaptation

·Metal reflective parts, black workpieces, thin-walled parts, circular parts

·Large stamping parts, gearbox housing, electric drive housing, brake discs

·Basket/basket, tire, wheel hub, stator, planetary carrier, gear

7、 Applicable industries

Automotive OEM Factory | Automotive Parts Factory | Automotive Parts Manufacturing Factory | Tire Manufacturing Enterprise

8、 Service guarantee

Project delivery guidance | Free training | 24/7 after-sales service | Local sales and service team



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Mobile phone: 18813911744

Email: yangzhuohao@jingwan3d.cn

Website: www.genbayvision.com

Address: Room 408, 4th Floor, Building B11, Yintian Industrial Zone, Xixiang Street, Bao'an District, Shenzhen

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